The Full-Automatic Pellet Machine Is Mainly Embodied In Automatic Temperature Control, Automatic Water Addition And Automatic Unloading. Ordinary Pellet Machines Rely On Workers' Own Experience To Judge The Temperature. If The Temperature Is Appropriate, Add Some Water To The Machine, And Then Manually Lift The Unloading Baffle To Release The Material. If There Is A Slight Negligence, The Whole Pot Of Ingredients Will Be Lost. The Full-Automatic Pelletizer Only Needs To Fill The Material Into The Machine, And Then The Machine Runs Automatically. When It Reaches A Certain Temperature, It Automatically Adds Water, And Then The Discharge Valve Opens Automatically. Workers Are Only Responsible For Dispersing The Material.
Pelletizer Is Also Known As Mixer, Which Can Crush And Pelletize Waste Plastics, Films, Chemical Fibers And Waste Filaments. After The Film Pellets Are Used In The Film Blowing Machine, There Will Be No Bubbles And Crystal Points After The Film Is Blown Out. The Machine Needs One Worker To Operate After Chemical Fiber And Waste Silk Are Directly Injected And Drawn.
Machine Structure Description
The Whole Machine Is Divided Into Base Parts, Transmission Parts, Outlet Parts, Pot Parts, Electrical Instrument Control Cabinet And Other Parts. The Base Is The Foundation Of The Machine. It Is Welded And Processed From Steel Plates To Bear The Weight Of The Whole Machine. The Upper Part Of The Base Is Installed With A Main Motor, Transmission Parts And A Pot. The Main Motor And The Transmission Parts Are Connected By A Belt. In Order To Prevent Belt Looseness, Two Adjusting Screws Are Installed On The Upper Side Of The Base; After Loosening The Fixing Nut On The Motor Board, The Belt Can Be Tensioned By Turning The Screw.
Transmission Parts: The Transmission Parts (Except The Motor) Are Installed In The Pot Base And Base Under The Pot. It Is Composed Of A Main Motor, Large And Small Pulleys, A Main Shaft, Bearings, Rotary Knives, Etc. The Pot Base Is Made Of Steel Casting, And The Lower Pot Body Is Installed On Its Upper Part. The Main Shaft And Bearing Are Installed Inside, And Three Skeleton Seal Rings Are Installed To Prevent Oil Leakage And External Dust Intrusion; After Good Heat Treatment And Finishing, The Main Shaft Has High Precision And Finish, Which Can Ensure The Stability Of Its Rotation. The End Of The Main Shaft Is Equipped With A Rotary Cutter Body, And Two Rotary Cutters Are Fastened To The Cutter Body With Bolts. When The Main Engine Is Started, The Rotary Cutter Is Driven To Rotate By A Pulley
Pot Parts: Both The Pot Body And The Pot Bottom Are Made Of Stainless Steel, And The Inner Surface Is Finely Polished To Ensure That It Does Not Touch Materials And Effectively Prevent Corrosion. The Pot Body Is Divided Into Two Parts, The Upper Pot Body And The Lower Pot Body. The Connection Between The Two Parts Is Fastened With Rocker Bolts. When It Is Necessary To Clean The Inside Of The Pot Body And Replace The Rotary Knife, Loosen The Bolts, Gently Push The Upper Pot Body To Rotate Horizontally Along The Vertical Axis, So That The Lower Pot Body Is Exposed To The Outside For Maintenance And Cleaning, Attention: The Power Supply Must Be Disconnected During Maintenance And Cleaning To Ensure That The Main Motor Does Not Start And The Safety Of Maintenance And Cleaning.
Precautions For Machine Use:
1. The Commissioning Of The Machine Should Be Carried Out By Personnel Familiar With The Process To Prevent Accidents.
(1) Check Whether There Is Foreign Matter In The Pot;
(2) Turn On The Power Supply, Start The Main Motor, And Check That The Rotary Knife Turns Clockwise;
(3) Check Whether The Discharge Door Works Normally And Whether The Discharge Door Can Be Opened And Closed As Required.
(4) Start With No-Load And Run For Five Minutes To Check Whether There Is Any Abnormality. If There Is No Abnormality, Continue To Run For 20 Minutes And Then Stop For Inspection.
Enter The Load Test When There Is No Abnormality.
After The No-Load Operation Is Normal, Carry Out The Continuous Load Operation Test For Not Less Than Two Hours. Before The Load Operation, The Process Personnel Must Determine The Water Spray Temperature And Water Spray Volume Of The Materials For Granulation In Advance.
2. Before Feeding, The Materials Must Be Loosened First, And Then Gradually Added. Especially For Tape And Fibrous Materials, Special Care Must Be Taken To Avoid Overload Of The Motor - 40 Amps, And Avoid The Materials From Winding On The Main Shaft.
3. When Feeding, It Should Be Noted That The Short-Time Load Of The Motor Should Not Exceed 40 Amps. When It Exceeds 40 Amps, The Feeding Should Be Stopped For A While, And Then The Feeding Should Be Loosened And Gradually Added.
